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How to Weld Stainless Steel (TIG): Gas, Tungsten, Filler Rod and Food-Grade Finishing

Herritech engineering teamUpdated 12 October 20263 min read

How to Weld Stainless Steel (TIG): Gas, Tungsten, Filler Rod and Food-Grade Finishing
Pictured: Stainless steel plain sheet (1.5mm 304) and Stainless Steel Rod bar(16mmx5.8mtrs g304 round bar).
Quick answer: Stainless steel is usually TIG welded with pure argon shielding gas, DC electrode negative, a sharpened lanthanated or ceriated tungsten, and a filler rod that matches the steel (ER308L for 304, ER316L for 316). Keep heat low, back-purge pipes and tanks with argon, use tools that never touch carbon steel, and remove heat tint by pickling and passivation so the weld does not rust. H-TECH stocks stainless sheet and rod from KSh 1,320.
Key facts
  • Pure argon, DCEN
  • ER308L for 304, ER316L for 316
  • Low heat, back purge
  • Pickle and passivate
On this page
  1. Why TIG for Stainless?
  2. Set-Up
  3. Technique
  4. Avoid Contamination
  5. Finishing for Food Equipment
  6. Materials
  7. Need It Made Instead?
  8. Frequently asked questions

Why TIG for Stainless?

TIG (GTAW) gives clean, precise welds with no spatter, which is what food and dairy equipment needs: smooth joints that do not trap milk or food. MIG is faster for thick structural work, and stick welding works for repairs, but neither gives the same sanitary finish.

Set-Up

SettingTypical choice
PolarityDC electrode negative (DCEN)
Shielding gasPure argon
Tungsten2% lanthanated or ceriated, sharpened to a point
Filler for 304ER308L
Filler for 316ER316L
Thin sheet (around 1 mm)Low current, small tungsten and filler

Settings depend on the machine and thickness; practise on off-cuts first. Grades are explained in 201 vs 304 vs 316.

Technique

  1. Clean the joint with a stainless-only brush and solvent.
  2. Fit up tightly; thin stainless warps easily, so tack every few centimetres.
  3. Keep heat low and travel steadily; too much heat discolours and weakens corrosion resistance.
  4. Back purge the inside of pipes and tanks with argon so the root does not oxidise ("sugar").
  5. Let the post-flow gas cover the weld as it cools.

Avoid Contamination

Iron particles from carbon steel tools, grinding discs or work benches embed in stainless and later show as rust spots. Use separate brushes, discs and clamps for stainless, and do not grind carbon steel nearby.

Finishing for Food Equipment

Materials

Current listed prices incl. VAT (updated 12 October 2026).

Sheet weights and prices: stainless sheet price, sheet weight calculator and pipe, tube and rod prices.

Need It Made Instead?

Tanks, tables, milk equipment and custom parts are fabricated in our workshop with food-grade welds: see stainless fabrication cost.

Watch: Fabrication and components

H-TECH high-pressure bottle rinsing machineVideo · 0:26 · Herritech Ventures on YouTube
H-TECH stainless steel storage tank productionVideo · 0:30 · Herritech Ventures on YouTube

Frequently asked questions

What gas is used to TIG weld stainless steel?

Pure argon is the standard shielding gas.

What filler rod do I use for 304 stainless?

ER308L; use ER316L for 316 stainless.

Why does my stainless weld turn black or rust?

Too much heat, no back purge or carbon steel contamination; pickle and passivate after welding.

What tungsten is best for stainless?

2% lanthanated or ceriated tungsten, sharpened to a point.

Can you weld stainless steel with a stick welder?

Yes with stainless electrodes, but TIG gives the clean, sanitary welds food equipment needs.

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