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How to Polish Stainless Steel: From Weld Marks to a Mirror Finish

Herritech engineering teamUpdated 10 November 20263 min read

How to Polish Stainless Steel: From Weld Marks to a Mirror Finish
Pictured: BOSCH GPO 950 POLISHER and stainless steel Sus sheets (1 mm 304).
Quick answer: To polish stainless steel, clean it, grind weld marks flat (flap disc about 60–80 grit), then work up through finer grits (for example 120, 240, 400), always in one direction for a brushed finish. For a mirror finish, continue to very fine grits and finish with a buffing pad and polishing compound. Use stainless-only abrasives. H-TECH stocks the Bosch GPO 950 polisher from KSh 21,370 and sanders from KSh 6,990.
Key facts
  • Clean first
  • Coarse to fine grits
  • Polish in one direction
  • Stainless-only abrasives
On this page
  1. Which Finish Do You Want?
  2. Tools and Machines
  3. Brushed Finish Step by Step
  4. Mirror Finish Step by Step
  5. After Welding: Remove Heat Tint
  6. Daily Care for Polished Equipment
  7. Frequently asked questions

Which Finish Do You Want?

FinishLooksUsed for
Brushed / satinFine straight lines, low shineKitchen equipment, worktops, sinks; hides scratches
MirrorReflectiveBalustrades, signage, decorative parts
Bead-blastedMatteSome architectural and equipment parts

Tools and Machines

Current listed prices incl. VAT (updated 10 November 2026).

Brushed Finish Step by Step

  1. Degrease the surface.
  2. Flatten welds with a flap disc (about 60–80 grit), keeping the tool moving to avoid heat marks.
  3. Blend with finer abrasives (about 120 then 180–240 grit), all strokes in one direction.
  4. Match the grain of the rest of the sheet with a non-woven (Scotch-type) pad.
  5. Clean off dust and wipe with a stainless cleaner.

Mirror Finish Step by Step

  1. Follow the brushed steps but continue to finer grits (about 400, then finer) with no deep scratches left.
  2. Use a polisher with a buffing pad and a cutting compound, then a finishing compound.
  3. Keep speed moderate and the pad moving to avoid burning the surface.
  4. Wipe clean with a soft cloth.

After Welding: Remove Heat Tint

The blue and brown colours next to a weld are heat tint. They should be removed (mechanically or with a suitable pickling product used per label) on food-contact and outdoor work, because the tinted area resists rust less well. See TIG welding stainless basics.

Daily Care for Polished Equipment

Safety: wear eye protection, a dust mask and gloves; pickling products are corrosive, so follow the label exactly.

Watch: Fabrication and components

H-TECH high-pressure bottle rinsing machineVideo · 0:26 · Herritech Ventures on YouTube
H-TECH stainless steel storage tank productionVideo · 0:30 · Herritech Ventures on YouTube

Frequently asked questions

How do I get a mirror finish on stainless steel?

Sand through progressively finer grits, then buff with cutting and finishing compounds.

What grit for brushed stainless steel?

Commonly finishing around 120–240 grit, in one direction.

How do I remove weld marks from stainless steel?

Grind flat with a flap disc, blend with finer grits and remove heat tint.

Can I polish stainless steel with a drill?

Small parts, yes, with polishing attachments; a proper polisher gives a more even result on large areas.

Why are there rust spots on my stainless steel?

Usually contamination from ordinary-steel tools or wool; clean and use stainless-only abrasives.

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